S460W 4 x 60 Inch Wet Sander
The Kalamazoo S460W 4 x 60 Inch Wet Sander is a powerful industrial tool built for sanding, polishing, and surface cleaning with its 3HP motor and flood coolant system
Kalamazoo S460W 4 x 60 Inch Wet Sander
$3,500.00
Description
S460W 4 x 60 Inch Wet Sander
The Kalamazoo S460W 4 x 60 inch wet sander is a robust and versatile industrial power sander designed for medium-duty sanding, polishing, and deburring tasks. It features a powerful 3HP motor and is equipped with a flood coolant system that reduces heat buildup, ensuring consistent performance without overheating. The sander’s durable construction includes a steel body, a cast iron frame, and an adjustable cast iron work table with a mitre gauge slot for precision work. Ideal for metalworking and other tough materials, the S460W operates at a speed of 2800 RPM and is available in both single-phase and three-phase configurations to meet different power needs. This power sander is well-suited for professionals who require efficiency and durability in demanding applications
Kalamazoo S460W 4 x 60 Inch Wet Sander: Technical Specifications
Motor:
- 3 HP, available in 1-phase (1PH, 230V) or 3-phase (3PH, 230V and or 460V) options for diverse power configurations. Specify phase and voltage at the time of the order
Pump Motor:
- 1/4 HP to circulate coolant efficiently.
Belt Size:
- 4″ x 60″ belt for wider surface sanding and polishing applications.
Spindle Speed:
- 2800 RPM for effective material removal.
Controls:
- Magnetic controls with a 24V on/off switch for safer operation.
Stand:
- Heavy-duty steel stand for added stability and durability during operation.
Belt Features:
- Preset spring tension and a one-lever belt change mechanism for quick and easy adjustments.
Cooling System:
- Built-in flood coolant system to prevent overheating during extended sanding tasks.
Coolant Tank:
- 10-gallon steel tank to supply the cooling system for prolonged operation.
Safety Features:
- Removable steel splash guards for protection from debris and coolant splashes.
Coolant Nozzle:
- Flexible nozzle with a flow control ball valve and flare nozzle for precise coolant delivery.
Platen:
- Reversible and replaceable 4″ x 17″ steel platen for extended life and versatile sanding applications.
Work Table:
- Adjustable cast iron work table, 5″ x 8″, with a 5/8″ mitre gauge slot for precise workpiece support.
Machine Shipping Dimensions:
- Length: 58″, Width: 40″, Height: 67″ for shipping.
Machine Shipping Weight:
- 525 lbs., reflecting the solid build of the machine.
Origin:
- Proudly made in the USA, ensuring high quality and reliability.
Sanding and Cleaning Techniques for the Kalamazoo S460W Wet Sander
The Kalamazoo S460W 4 x 60 inch wet power sander is a versatile tool capable of tackling various sanding and cleaning tasks on a variety of materials besides wood. Here’s a comprehensive list of techniques you can explore:
Metalworking:
- Deburring: Remove sharp edges and burrs left behind from machining or cutting processes on metals like steel, aluminum, and stainless steel. Use coarse grit belts for initial deburring followed by finer grits for smoother finishes.
- Polishing: Achieve a mirror-like finish on metals like brass, stainless steel, and aluminum. Start with medium grit belts to remove scratches and imperfections, then progress to finer grits for a high shine.
- Grinding: Remove heavy material and shape metal components using coarse grit belts. This is ideal for preparing surfaces for welding or brazing.
- Cleaning: Remove rust, corrosion, and paint from metal surfaces. Use medium grit belts for heavy cleaning and finer grits for lighter cleaning and surface prep before painting.
- Satin Finishing: Achieve a soft, brushed-like finish on aluminum or stainless steel. Use non-woven abrasive belts specifically designed for satin finishing.
Glass and Stone:
- Smoothing and Shaping: Shape and smooth edges on glass or stone slabs using coarse or medium grit belts. Be sure to use belts specifically designed for these materials to avoid cracking or scratching.
- Polishing: Polish glass or stone for a high-gloss finish. Use finer grit belts and specialized polishing compounds for best results.
- Removing Scratches: Remove minor scratches from glass or stone surfaces using fine grit belts and polishing compounds. Always test on a small, inconspicuous area first.
Plastics and Composites:
- Smoothing and Finishing: Remove surface imperfections and achieve a smooth finish on plastic or composite materials. Use medium or fine grit belts depending on the desired outcome.
- Deburring: Deburr edges on plastic or composite parts after cutting or machining. Choose appropriate grit belts based on the material and severity of the burrs.
- Cleaning: Remove paint, glue, or other contaminants from plastic or composite surfaces. Use medium grit belts for heavy cleaning and finer grits for lighter cleaning.
Other Applications:
- Sharpening tools: Sharpen knives, chisels, and other metal tools using the appropriate grinding belts. Always wear proper safety gear and exercise caution when sharpening tools.
- Cleaning fiberglass boats: Remove marine growth, barnacles, and paint from fiberglass boat hulls using medium grit belts specifically designed for marine applications.
Recommend Sander Parts and Accessories
Recommended Spare Parts
- 560-006 idler pulley with sealed bearings
- 560-043W cast iron drive pulley
- 051-003 replacement v-belt (two required)
- 563-014 steel replacement platen
Machine Options
- KWB46050 4″ x 60″ 50 grit aluminum oxide sanding belt
- KWB46080 4″ x 60″ 80 grit aluminum oxide sanding belt
- KWB460100 4″ x 60″ 100 grit aluminum oxide sanding belt
- Variable frequency drive
All replacement parts for this heavy duty wet belt sander are in stock and will ship within a few business days (standard parts only). Click here to buy your 4″ x 60″ wet sander replacement parts.
Where To Use
The industrial S460W 4 x 60 inch wet sander can be effectively used in workshops for deburring, smoothing, and sanding tasks. They are also tailored for specialized applications, including glass craft for beveling and polishing glass, stained glass projects, and metalworking for deburring various metals.
Q: What motor power does the Kalamazoo S460W 4 x 60 Inch Wet Sander have?
Answer: The Kalamazoo S460W is equipped with a powerful 3HP motor, which allows it to handle medium-duty sanding, polishing, and surface smoothing tasks with ease.
Q: What are the belt dimensions of the S460W sander?
Answer: The sander uses a 4" x 60" abrasive belt, ideal for wide and flat sanding applications.
Q: Is the Kalamazoo S460W built for durability?
Answer: Yes, the S460W features steel construction, a cast iron frame, and an adjustable cast iron worktable for added stability and durability.
Q: What cooling system is used in the S460W sander?
Answer: This model includes a flood coolant system that helps manage heat buildup, extending belt life and maintaining the integrity of the materials being sanded.
Q: What is the recommended use case for the S460W wet sander?
Answer: The S460W is perfect for medium-duty deburring, smoothing, and polishing applications, making it a great fit for workshops and manufacturing environment.
Q: Does the sander have a pre-set belt alignment?
Answer: Yes, the belt alignment comes pre-set, reducing the time needed to adjust for precise operation.
Q: What is the speed of the belt sander?
Answer: The sander operates at a speed of 2800 RPM, providing efficient material removal during operation.
Q: Is this sander available in different voltage options?
Answer: Yes, the S460W is available in both 1-phase and 3-phase motor options, making it versatile for various workshop setups.
Q: Where can the Kalamazoo S460W be used?
Answer: The Kalamazoo S460W 4 x 60 Inch Wet Sander is ideal for use in fabrication shops, metalworking facilities, and manufacturing plants where surface smoothing, polishing, and deburring are required. It is designed for medium-duty applications in both wet and dry environments.
Q: What types of belts can be used with the S460W sander?
Answer: The S460W is compatible with 4" x 60" abrasive belts. A variety of belt types can be used, including aluminum oxide, zirconia, ceramic, and silicon carbide belts, depending on the material being worked on and the specific finish required.
Q: What is the warranty for the Kalamazoo S460W?
Answer: The S460W sander comes with a one-year manufacturer's warranty, covering defects in materials and workmanship. This warranty ensures you receive a quality product with reliable performance.
Manual
Parts List
Cut Sheet
Do you need further assistance? Contact us at
PH: (269) 382-2050
Email: info@kalamazooind.com
