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Providing exact advice on how to get optimal performance from an abrasive cutoff saw is very difficult because each application is unique. Rough guidelines, however, can help a metal fabricator understand the cutting process, troubleshoot problem areas, and determine the right equipment for the cutting job.
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Description
Making the abrasive cutoff saw work for you
How to optimize your abrasive saw to achieve ideal cuts
MAY 6, 2011
Providing exact advice on how to get optimal performance from an abrasive cutoff saw is very difficult because each application is unique. Rough guidelines, however, can help a metal fabricator understand the cutting process, troubleshoot problem areas, and determine the right equipment for the cutting job.
For many companies an abrasive saw is simply a functional way to cut something. However, those same companies may use the saw in very different ways to achieve certain outcomes:
- If you are sawing rebar to length, what the end of the stock looks like is unimportant, or if your workpiece is destined for additional machining, a functional cut may be completely acceptable (see Figure 1).
- If you are cutting stock that will be welded or you want an end that doesn’t need machining, you want an ideal cut—smooth ends without any scorching and clean edges (see Figure 2). No secondary finishing such as grinding or polishing is required.
- If you are using an abrasive saw for destructive testing as part of your quality control program, the surface must be more than just smooth; it must be an ideal metallurgical cut, polished to a mirror finish to facilitate inspection (see Figure 3).
Sometimes achieving an acceptable cut can be a frustrating situation. You can go for weeks making ideal cuts and then, seemingly without reason, the quality drops. Or you have successfully cut 0.5-inch stock, but cutting the same material that’s 2 in. thick does not produce the results you want. This can seem to be a mystery, but if you understand how to optimize your abrasive saw for each specific cutting application, you will be able to achieve that ideal cut.
Visit the fabricator website to read more: http://www.thefabricator.com/article/sawing/making-the-abrasive-cutoff-saw-work-for-you
Warranty Coverage
All parts are warranted for one year from the original date of purchase to the original purchaser. This warranty covers the replacement of parts found to be defective in material or workmanship under normal use. Some exclusions may apply.
Warranty Exclusions
This warranty does not cover:
- Normal wear items including abrasive wheels, belts, and bearings.
- Damage resulting from misuse, abuse, or improper maintenance.
- Damage from cutting inappropriate materials.
- Modifications or alterations to the machine.
- Damage caused by improper electrical connection or voltage supply.
- Labor or installation costs.
This warranty is non-transferable and applies only to the original purchaser.
Return Authorization
A Return Authorization (RA) number must be obtained before returning any merchandise. Contact Customer Service at (269) 382-2050 to request authorization. Items returned without prior authorization may not be accepted.
- Return shipping costs are the responsibility of the customer.
- Items must be new, unused, and in the original shipping container.
- Credit will be issued upon inspection.
- A 10% restocking fee applies to all returns.
- The restocking fee is waived if a replacement order is placed prior to the return.
